A Journey into Different Metal Fabrication Methods

Fabricating metal requires a variety of processes, including cutting, folding, casting, welding, punching, machining, shearing, and, last but not least, stamping. Let us discuss these metal fabrication processes in detail here.

Cutting

It is the most prevalent metal fabrication method. During the process of cutting, metals are separated into halves or smaller pieces. They are cut using high-tech apparatus. Metal fabrication relies heavily on cutting to create metal rods and measurement panels. They are freshly trimmed and fashioned into a specific design.

Casting

Casting is one of the oldest and simplest methods of metal fabrication. In this method, the metal is melted and poured into a mould. The molten metal is retained to coagulate and transform into a particular shape. It is utilised in a variety of complex metalworking processes. Casting metals include iron, steel, gold, copper, silver and magnesium.

Folding

In the process of folding, the metal's surface is altered to create a specific angle. In certain applications, the metal surface is intended to be folded at a 90-degree angle. Due to the intricacy of the procedure, metal fabrication requires specialised, high-tech tools. Consequently, folding is recognised as one of the most complex metal fabrication procedures.

Welding

Welding is a procedure where two distinct metal components are united together. Components such as panels, sheets, shapes and rods are utilised in a welding application. Welding also requires heat at specific joining sites. It is primarily the last stage of metal fabrication.

Machining

The process of removing parts from metal using a machine is known as machining. The complete machining process is carried out on a lathe. The metal will be rotated against the instruments by the machine. The device functions by cutting sections of metal into the desired shape based on measurements.

Punching

The procedure is called punching when it is necessary to create holes in metals. The metal is set beneath a die, after which it is punched with a drill during this procedure. This is the procedure of forcing tools into metal using a punch press. It is an inexpensive method for creating metal holes. The process of punching can create multiple openings in the metal.

Shearing

The process of shearing is used to remove undesirable materials from the metal. The procedure requires the use of various tools or machinery, such as bench shear. It facilitates the most accurate cutting of metal sheets. Shearing is accomplished by pushing an upper and lower blade past one another.

Stamping

Stamping is the technique of pressing metals during fabrication. The method is also known as pressing. Flat sheets of metals, in plain or coil form, are loaded into a stamping press using this method. Generally, stamping is used to give metal sheets their intended shapes. In addition to bending, coining, blanking, flanging and embossing, stamping entails a variety of techniques for various shapes.

Metal fabrication has numerous applications in various industries.

1. Fabricated metals are used extensively in the construction and building sectors.
2. The metal fabrication process is used in agriculture, aerospace, and others.
3. Flight and aircraft maintenance rely heavily on metal fabrication.
4. Metal fabrications are used to create steel cans, door handles, blinds, steel shades, grills, chairs, heaters, silverware, steel roofs, locks, keys, and fans.

The takeaway

Metal fabrication provides limitless options from cutting to casting, bending to welding. Enhanced durability, thermal resistance, and tensile strength of fabricated metals are reshaping several industries. Every project is executed with precision and ingenuity under the guidance of skilled artisans and modern equipment. Metal fabrication lends a touch of excellence to buildings, door handles, and steel roofs alike. Contact Brooklynz stainless steel Pte Ltd if you are looking for the best steel fabrication Singapore and witness how unrefined metal is transformed into remarkable works of art.